Case Study: How a Patrol Boat Fleet Achieved 28% Fuel Savings with TSD Surface Drive Systems
CASE-STUDY

Case Study: How a Patrol Boat Fleet Achieved 28% Fuel Savings with TSD Surface Drive Systems

February 5, 2026
9 min read
TSD Customer Success

Case Study: How a Patrol Boat Fleet Achieved 28% Fuel Savings with TSD Surface Drive Systems


Executive Summary


A Southeast Asian coast guard fleet of 12 patrol boats upgraded from traditional propeller systems to TSD BG850 surface drive systems. The results exceeded expectations, with 28% fuel consumption reduction and improved operational performance.


Background


The coast guard operated a fleet of 12 x 40-meter patrol boats equipped with traditional propeller systems. Each boat consumed approximately 800 liters of fuel per 8-hour patrol mission. Annual fuel costs exceeded $2.4 million for the entire fleet.


Implementation


The fleet underwent a phased upgrade, with 4 boats receiving TSD BG850 surface drive systems in the first phase. Each boat was equipped with dual BG850 drives rated for 850 HP each, providing 1700 HP total propulsion.


Results


Fuel Consumption


  • **Before**: 800 liters per 8-hour patrol
  • **After**: 576 liters per 8-hour patrol
  • **Savings**: 224 liters per patrol (28% reduction)
  • **Annual savings**: $336,000 per boat

  • Performance Improvements


  • Speed increased from 32 knots to 38 knots
  • Acceleration improved significantly
  • Maneuverability enhanced for tactical operations
  • Maintenance costs reduced by 35%

  • Operational Benefits


  • Extended patrol range on same fuel load
  • Faster response times to emergencies
  • Improved crew comfort (less vibration and noise)
  • Reduced environmental impact

  • Financial Analysis


    | Metric | Value |

    |--------|-------|

    | Upgrade cost per boat | $180,000 |

    | Annual fuel savings per boat | $336,000 |

    | Payback period | 6.4 months |

    | 5-year savings per boat | $1,680,000 |

    | Fleet 5-year savings | $20,160,000 |


    Conclusion


    The coast guard's experience demonstrates the significant financial and operational benefits of upgrading to surface drive propulsion. The 28% fuel savings, combined with improved performance and reduced maintenance, delivered a compelling return on investment.


    Based on this success, the coast guard has approved funding for upgrading the remaining 8 patrol boats in the fleet.

    KEY TOPICS

    patrol boat propulsionfuel savings case studycoast guard vesselsmarine propulsion ROIoperational efficiency

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    ARTICLE INFO

    • Published: February 5, 2026
    • Reading Time: 9 minutes
    • Category: case-study
    • Author: TSD Customer Success

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